Evaluating the Reciprocating Compressor Components Failure and Downtime

Volume: 10 | Issue: 02 | Year 2024 | Subscription
International journal of Thermodynamics and Chemical Kinetics
Received Date: 09/17/2024
Acceptance Date: 10/26/2024
Published On: 2025-01-13
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By: C. P. Ukpaka

Department of Chemical and Petrochemical Engineering, River State University,Port Harcourt.

Abstract

The investigation on the evaluation of reciprocating compressor component failures using the reliability approach was examined for a period of five (5) years. The components monitored were valves, seal, pistons, bearing, O-rings, and cylinders and the numbers of failure per year were obtained as 10, 8, 2, ,7, 9 and 4 for the first year, 6 6, 2, 5, 7 and 2 for the second year, 7, 6, 2, 3, 7, and 3 for the third year, 5, 5, 1, 4, 5 and 2 for the fourth year and 5, 4, 1, 3, 4 and 1 for the fifth year with total number of failures 33, 29, 8, 22, 23 and 12 respectively. This investigation covers from 2016 to 2020 with order of failures as 33 (values)> 29 (seal)> 23 (O-rings)> 22 (Bearing)> 12 (cylinders)> pistons. The total down time per year was evaluated and the obtained result revealed 4209.87 hours for the first the year, 3355 hours for the second year, 14622.34 hours for the third year, 13358the .37 for the fourth year,, and 5582.65 hours for the fifth year as well as corresponding mean down time of 105.25 hours, 119.83 hours, 52223 hours, 607.20 hours and 310.15 hours. The reciprocating compressor failure and downtime can be contributed to lack of maintenance as well as over utilization and indeed constant failure can be related to check to ascertain the root cause of the component failure and this increased the downtime maintenance of the operation, The trend of the failures were monitored and the downtime as well and measures to control the occurrence was also put in place, since root cause of the failures were identified.

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Citation:

How to cite this article: C. P. Ukpaka, Evaluating the Reciprocating Compressor Components Failure and Downtime. International journal of Thermodynamics and Chemical Kinetics. 2024; 10(02): -p.

How to cite this URL: C. P. Ukpaka, Evaluating the Reciprocating Compressor Components Failure and Downtime. International journal of Thermodynamics and Chemical Kinetics. 2024; 10(02): -p. Available from:https://journalspub.com/publication/ijtck/article=14369

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