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7 articles for “Casting Defects.”
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Examination of Internal Defects in the Casting Process by Using a Scanning Electron Microscopy
Abstract: In today's manufacturing landscape, stringent requirements and specifications for mechanical properties and other characteristics have become crucial for top casting manufacturers. This paper focuses on using Scanning Electron Microscopy (SEM) as a powerful tool to analyze internal defects that significantly impact the performance of castings. Specifically, it delves into various aspects of this approach, including the identification of bifilm deficiencies in ductile and chromium cast iron, near-surface corrosion induced by …
Published in International Journal of Manufacturing and Materials Processing · Vol. 10, Issue 1, 2024 · pp. 6–18 Read article
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A Comparative Study of Ceramic Foam Filtration Methods in Metal Casting
Abstract: Ceramic foam filtration has emerged as a revolutionary technology in the metal casting industry, significantly enhancing the quality of cast products by effectively removing inclusions and impurities from molten metal. This study provides a comprehensive examination of the mechanisms underlying ceramic foam filtration, focusing on the interactions between the molten metal and the ceramic filter material. Various types of ceramic foams, including alumina, zirconia, and silicon carbide, are analyzed for …
Published in International Journal of Analytical and Applied Chemistry · Vol. 10, Issue 2, 2024 · pp. 21–27 Read article
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A look at friction stir processing for making better surface properties
Abstract: Abstract Friction stir processing is a surface properties modification method consequential from friction stir welding. The process uses a non-consumable tool made up of tool steel material. The tool pin and shoulder plunged in the surface of the base material plates and it mover along the predetermined path. The frictional heat stimulates the plastic deformation during the process & enhances the dynamic recrystallization. The process represents an advanced approach that …
Published in International Journal of Manufacturing and Materials Processing · Vol. 11, Issue 2, 2025 · pp. 41–47 Read article
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Experimental Study on Effects of Moisture and Clay Content on the Properties of Moulding Sand
Abstract: Sand casting, a time- honoured technique for casting both ferrous and nonferrous metals, remains widely utilized due to its cost-effectiveness, material abundance, and reusability, particularly with sand as a primary resource. This study delves into the intricate dynamics of sand casting, examining its crucial parameters through meticulous analysis of existing research. The investigation focuses on the influence of factors such as sand composition, moisture levels, clay content, and binder type …
Published in International Journal of Structural Mechanics and Finite Elements · Vol. 10, Issue 1, 2024 · pp. 16–25 Read article
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Cognitive Metallurgy: A Study on Microstructure and Energy Efficiency in High-Temperature Alloying via Sensor Fusion and Deep Reinforcement Learning
Abstract: Background Traditional high-temperature metallurgical processes, such as continuous casting and specialty alloy synthesis, are characterized by high energy consumption, stochastic variability, and reliance on post-process defect inspection. The inability to precisely monitor, model, and predict the real-time thermal, chemical, and mechanical state of molten metal and cooling substrates results in significant material waste and inconsistent microstructural integrity. Methodology This study introduces a novel framework for Cognitive Metallurgy utilizing an integrated …
Published in International Journal of Metallurgy and Alloys · Vol. 11, Issue 2, 2025 · pp. 27–36 Read article
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Analytical Study of Ceramic Compositions: Lamination and Fracture Toughness
Abstract: This study investigates the characteristics and fabrication techniques of laminated ceramic composites, focusing on various glass-ceramic systems, including alumina, BaTiO3/Al2O3, and LiO2‐ZrO2‐SiO2‐Al2O3 (LZSA). The inherent brittleness of ceramics, attributed to surface flaws and their limited toughness, necessitates the development of layered structures to enhance mechanical reliability. Layered ceramics demonstrate improved fracture toughness, crucial for applications in aerospace, biomedicine, and military armor. Techniques such as tape casting, electrophoretic deposition, and advanced …
Published in International Journal of Analytical and Applied Chemistry · Vol. 10, Issue 2, 2024 · pp. 38–44 Read article
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An Overview on Metal Processing using Machine Learning
Abstract: Metalworking, which is an important part of modern industry, includes a wide range of steps, such as shaping and casting the metal, machining it, and riveting it. The industry has always relied on trial and error and other empirical methods, but machine learning (ML) is now causing a big change. It is expected that this change will lead to higher production, better product quality, and better use of resources. The …
Published in International Journal of Manufacturing and Materials Processing · Vol. 12, Issue 1, 2026 · pp. 43–53 Read article