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9 articles for “Metal Casting”
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A Comparative Study of Ceramic Foam Filtration Methods in Metal Casting
Abstract: Ceramic foam filtration has emerged as a revolutionary technology in the metal casting industry, significantly enhancing the quality of cast products by effectively removing inclusions and impurities from molten metal. This study provides a comprehensive examination of the mechanisms underlying ceramic foam filtration, focusing on the interactions between the molten metal and the ceramic filter material. Various types of ceramic foams, including alumina, zirconia, and silicon carbide, are analyzed for …
Published in International Journal of Analytical and Applied Chemistry · Vol. 10, Issue 2, 2024 · pp. 21–27 Read article
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Safety Precautions and Current Scenario: A Perspective Approach for Indian Foundrymen
Abstract: Metal Casting is the primary manufacturing process handled by foundrymen. Molding, melting, Liquid metal pouring and fettling are the main jobs to perform. Generally, the temperature of the molten metal handled by the workers for nonferrous industry varies from 800–12000C and for ferrous it varies from 1600–20000C. So, safety precautions need extensive care to perform such operations for ferrous and nonferrous both type of foundry need. Few fields visit were …
Published in International Journal of Environmental Chemistry · Vol. 11, Issue 1, 2025 · pp. 116–129 Read article
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A Study on Stress Analysis of Aluminum Alloy Solidified in Metallic Molds
Abstract: Abstract The casting technique is regarded as the primary manufacturing process. It has several process parameters that affect the cast structure. Mold geometry is considered one of the most important metal parameters to cast. In the current work, the influence of mold geometries on mechanical properties (deformation and stress concentration) of liquid Aluminum alloy solidified in the steel mold is assessed using ANSYS simulation software. Molds were subject to a …
Published in International Journal of Manufacturing and Materials Processing · Vol. 10, Issue 2, 2024 · pp. 10–15 Read article
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Experimental Study on Effects of Moisture and Clay Content on the Properties of Moulding Sand
Abstract: Sand casting, a time- honoured technique for casting both ferrous and nonferrous metals, remains widely utilized due to its cost-effectiveness, material abundance, and reusability, particularly with sand as a primary resource. This study delves into the intricate dynamics of sand casting, examining its crucial parameters through meticulous analysis of existing research. The investigation focuses on the influence of factors such as sand composition, moisture levels, clay content, and binder type …
Published in International Journal of Structural Mechanics and Finite Elements · Vol. 10, Issue 1, 2024 · pp. 16–25 Read article
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An Overview on Metal Processing using Machine Learning
Abstract: Metalworking, which is an important part of modern industry, includes a wide range of steps, such as shaping and casting the metal, machining it, and riveting it. The industry has always relied on trial and error and other empirical methods, but machine learning (ML) is now causing a big change. It is expected that this change will lead to higher production, better product quality, and better use of resources. The …
Published in International Journal of Manufacturing and Materials Processing · Vol. 12, Issue 1, 2026 · pp. 43–53 Read article
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A Comprehensive Review of Metal Matrix Composites (MMCs)
Abstract: Abstract Metal Matrix Composites (MMCs) combine metallic matrices with reinforcing phases (ceramics, intermetallics, fibers, or particles) to achieve superior mechanical, thermal, and tribological properties compared with monolithic metals. This review surveys fabrication routes, reinforcement types, microstructural characteristics, mechanical and tribological behavior, machining challenges, applications across aerospace, automotive, electronics, and future directions including additive manufacturing, in-situ MMCs, and data-driven materials design. Critical challenges such as interface control, scalability, cost, and machinability …
Published in International Journal of Manufacturing and Materials Processing · Vol. 11, Issue 2, 2025 · pp. 1–5 Read article
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Cognitive Metallurgy: A Study on Microstructure and Energy Efficiency in High-Temperature Alloying via Sensor Fusion and Deep Reinforcement Learning
Abstract: Background Traditional high-temperature metallurgical processes, such as continuous casting and specialty alloy synthesis, are characterized by high energy consumption, stochastic variability, and reliance on post-process defect inspection. The inability to precisely monitor, model, and predict the real-time thermal, chemical, and mechanical state of molten metal and cooling substrates results in significant material waste and inconsistent microstructural integrity. Methodology This study introduces a novel framework for Cognitive Metallurgy utilizing an integrated …
Published in International Journal of Metallurgy and Alloys · Vol. 11, Issue 2, 2025 · pp. 27–36 Read article
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A look at friction stir processing for making better surface properties
Abstract: Abstract Friction stir processing is a surface properties modification method consequential from friction stir welding. The process uses a non-consumable tool made up of tool steel material. The tool pin and shoulder plunged in the surface of the base material plates and it mover along the predetermined path. The frictional heat stimulates the plastic deformation during the process & enhances the dynamic recrystallization. The process represents an advanced approach that …
Published in International Journal of Manufacturing and Materials Processing · Vol. 11, Issue 2, 2025 · pp. 41–47 Read article
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A Study on Sensors in Metallurgy Applications
Abstract: The relentless pursuit of efficiency, quality, and sustainability within the metallurgical industry hinges on unprecedented control over its often extreme and dynamic processes. This control is progressively realized through the strategic deployment of advanced sensor technologies. This paper explores the pivotal role of sensors in modern metallurgy, spanning from the raw material stage to the final product. It highlights how sensors, by providing real-time, accurate, and often non-intrusive data, are …
Published in International Journal of Metallurgy and Alloys · Vol. 11, Issue 2, 2025 · pp. 14–26 Read article