A Comprehensive Review of the Development of Magnesium Composites and the Effect of Nanomaterials on Tribo-Mechanical Performance in Automotive Applications

Tushar Sharma; Amit Tiwari

A Comprehensive Review of the Development of Magnesium Composites and the Effect of Nanomaterials on Tribo-Mechanical Performance in Automotive Applications

Tushar Sharma, Amit Tiwari | International Journal of Manufacturing and Materials Processing | Vol 12, Issue 01 | pp. 1-14 | ISSN: 2582-5046

Abstract

Abstract

Magnesium and its alloys have emerged as promising lightweight materials for the automotive industry owing to their extremely low density, high specific strength, and potential to significantly improve fuel efficiency and reduce emissions. Despite these advantages, the widespread structural and functional application of magnesium alloys remains limited due to inherent challenges such as insufficient mechanical strength, poor wear resistance, low hardness, and high susceptibility to tribo-corrosion under severe service conditions. Addressing these limitations has become a critical research problem in the context of next-generation lightweight automotive components. The primary objective of this review paper is to critically analyze recent advancements in magnesium matrix composites (MMCs), with a particular emphasis on the incorporation of nano-scale reinforcements as an effective strategy to enhance both mechanical and tribological performance. This paper systematically reviews a wide range of ceramic and carbon-based nanomaterials, including Al₂O₃, SiC, B₄C, TiC, WC, carbon nanotubes, and graphene derivatives, focusing on their processing routes, dispersion behavior, interfacial characteristics, strengthening mechanisms, and wear performance. Special attention is given to hybrid nano-reinforced magnesium composites, which demonstrate synergistic improvements through combined load transfer, grain refinement, dislocation strengthening, and wear mitigation mechanisms. In addition to performance enhancement, this review critically addresses key challenges such as nanoparticle agglomeration, deterioration of ductility, processing complexity, interfacial instability, and scalability issues that hinder industrial adoption. By consolidating experimental findings and mechanistic insights from recent literature, this review provides a comprehensive understanding of structure–property–performance relationships in nano-engineered MMCs. The significance of this review lies in its ability to identify research gaps, compare reinforcement strategies, and outline future research directions aimed at enabling the reliable and cost-effective deployment of advanced magnesium-based composites in automotive and transportation applications.

Keywords:Magnesium matrix composites; Nano-reinforcements; Tribological performance; Mechanical properties; Hybrid nanocomposites; Automotive lightweighting; Wear resistance.

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How to cite this article

APA

Sharma, T., & Tiwari, A. (2026). A Comprehensive Review of the Development of Magnesium Composites and the Effect of Nanomaterials on Tribo-Mechanical Performance in Automotive Applications. International Journal of Manufacturing and Materials Processing, 12(01), 1-14.

MLA

Sharma, Tushar, and Amit Tiwari. “A Comprehensive Review of the Development of Magnesium Composites and the Effect of Nanomaterials on Tribo-Mechanical Performance in Automotive Applications.” International Journal of Manufacturing and Materials Processing, vol. 12, no. 01, 2026, pp. 1-14.

Chicago

Tushar Sharma, and Amit Tiwari. “A Comprehensive Review of the Development of Magnesium Composites and the Effect of Nanomaterials on Tribo-Mechanical Performance in Automotive Applications.” International Journal of Manufacturing and Materials Processing 12, no. 01 (2026): 1-14.

Vancouver

Sharma T, Tiwari A. A Comprehensive Review of the Development of Magnesium Composites and the Effect of Nanomaterials on Tribo-Mechanical Performance in Automotive Applications. International Journal of Manufacturing and Materials Processing. 2026;12(01):1-14.

BibTeX

@article{SharmaT2026,
author = {Tushar Sharma and Amit Tiwari},
title = {A Comprehensive Review of the Development of Magnesium Composites and the Effect of Nanomaterials on Tribo-Mechanical Performance in Automotive Applications},
journal = {International Journal of Manufacturing and Materials Processing},
year = {2026},
volume = {12},
number = {01},
pages = {1--14},
issn = {2582-5046},
url = {https://journalspub.com/publication/ijmmp/article=23320}
}

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Tushar Sharma, Amit Tiwari | International Journal of Manufacturing and Materials Processing | Vol 12, Issue 01 | pp. 1-14 | ISSN: 2582-5046

Abstract

Abstract

Keywords:Magnesium matrix composites; Nano-reinforcements; Tribological performance; Mechanical properties; Hybrid nanocomposites; Automotive lightweighting; Wear resistance.

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@article{SharmaT2026,
author = {Tushar Sharma and Amit Tiwari},
title = {A Comprehensive Review of the Development of Magnesium Composites and the Effect of Nanomaterials on Tribo-Mechanical Performance in Automotive Applications},
journal = {International Journal of Manufacturing and Materials Processing},
year = {2026},
volume = {12},
number = {01},
pages = {1--14},
issn = {2582-5046},
url = {https://journalspub.com/publication/ijmmp/article=23320}
}

Tushar Sharma, Amit Tiwari | International Journal of Manufacturing and Materials Processing | Vol 12, Issue 01 | pp. 1-14 | ISSN: 2582-5046

Abstract

Abstract

Keywords:Magnesium matrix composites; Nano-reinforcements; Tribological performance; Mechanical properties; Hybrid nanocomposites; Automotive lightweighting; Wear resistance.

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References

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S. Bartakke, P. S. Maruti, M. K. Gupta, A. Tiwari, H. Vasnani and N. Pandel, "A Random Forest Approach for Intelligent Vehicle Anomaly Detection and Safety Assurance," 2025 Second International Conference on Intelligent Technologies for Sustainable Electric and Communications Systems (iTech SECOM), Coimbatore, India, 2025, pp. 1-6, doi: 10.1109/iTechSECOM64750.2025.11307576.
R. Patni, N. P. Dabe, S. S. Kadlag, A. Dandotia, M. K. Gupta and A. Tiwari, "Electrical Fault Analysis and Fault Location Prediction in Power Systems Using Generative Adversarial Networks and Deep Learning," 2025 Second International Conference on Intelligent Technologies for Sustainable Electric and Communications Systems (iTech SECOM), Coimbatore, India, 2025, pp. 1-5, doi: 10.1109/iTechSECOM64750.2025.11307547.
Jain, A. Tiwari, P. Jain, H. Vasnani, P. Bansal and B. Sharma, "Synergistic Effects of Additives in PCM Composites: A Pathway to Enhanced Thermal Energy Storage," 2025 International Conference on Sustainability, Innovation & Technology (ICSIT), Nagpur, India, 2025, pp. 1-6, doi: 10.1109/ICSIT65336.2025.11293930.
Pandey, S. Mishra, A. Tiwari and P. Bansal, "An Analytical Approach to Social Progress: Genetic Algorithm Optimization and Statistical Assessment of Social Entrepreneurship," 2025 International Conference on Sustainability, Innovation & Technology (ICSIT), Nagpur, India, 2025, pp. 1-6, doi: 10.1109/ICSIT65336.2025.11295610.
Agarwal, S. Mishra, A. Tiwari, H. Vasnani, S. Arora and N. Saini, "Neuro-Sentiment Framework: Leveraging ANN to Decode Social Media Impact on Stock Price Fluctuations," 2025 International Conference on Sustainable Technologies for Humanity and Smart World (HSWTech), Pune, India, 2025, pp. 1-5, doi: 10.1109/HSWTech64936.2025.11277417.
K. Singh, S. Mishra, A. Tiwari, H. Vasnani, S. Tiwari and R. Sharma, "Hybrid ANN–GA Predictive Modeling of Psychological Barriers in Female Healthcare Consumers," 2025 IEEE International Conference on Compute, Control, Network & Photonics (ICCCNP), Bangalore, India, 2025, pp. 1-6, doi: 10.1109/ICCCNP63914.2025.11233440.
Saurov Pandey, Swati Mishra, Nimesh Gupta, & Amit Tiwari. (2025). The Role of Social Entrepreneurship in Driving Social Transformation toward Sustainable Development: A Comprehensive Review. NOLEGEIN- Journal of Entrepreneurship Planning, Development and Management, 8(2), 1–11. https://doi.org/10.37591/njepdm.v8i2.1755
Saurov Pandey, Swati Mishra, Nimesh Gupta, & Amit Tiwari. (2025). Social Entrepreneurship as a Catalyst for Sustainable Development: Trends, Challenges, and Policy Implications —A Review. NOLEGEIN- Journal of Entrepreneurship Planning, Development and Management, 8(2), 12–23. https://doi.org/10.37591/njepdm.v8i2.1756
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Partha Duley, Souriddha Sanyal, T.K. Bandyopadhyay, Sumantra Mandal, Implications of grain size distribution, precipitate evolution and texture development on tensile properties in hard plate hot forged and annealed Mg–Zn–Ca–Mn alloy, Materials Science and Engineering: A, Volume 784, 2020, 139288, ISSN 0921-5093, https://doi.org/10.1016/j.msea.2020.139288.
Aria Afsharnaderi, Mehrab Lotfpour, Hamed Mirzadeh, Massoud Emamy, Mehdi Malekan, Enhanced mechanical properties of as-cast AZ91 magnesium alloy by combined RE-Sr addition and hot extrusion, Materials Science and Engineering: A, Volume 792, 2020, 139817, ISSN 0921-5093, https://doi.org/10.1016/j.msea.2020.139817.

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@article{SharmaT2026,
author = {Tushar Sharma and Amit Tiwari},
title = {A Comprehensive Review of the Development of Magnesium Composites and the Effect of Nanomaterials on Tribo-Mechanical Performance in Automotive Applications},
journal = {International Journal of Manufacturing and Materials Processing},
year = {2026},
volume = {12},
number = {01},
pages = {1--14},
issn = {2582-5046},
url = {https://journalspub.com/publication/ijmmp/article=23320}
}

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