Tailoring Electrolytic Deposition of Zn-Ni Alloys for Superior Corrosion Resistance in Harsh Environments

Volume: 11 | Issue: 01 | Year 2025 | Subscription
International Journal of Chemical Engineering and Processing
Received Date: 02/04/2025
Acceptance Date: 02/10/2025
Published On: 2025-02-20
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By: Sunidhi Rajput

Sunidhi Rajput, Student, Electronics & Communication, Sir Chhotu Ram Institute of Engineering & Technology, C.C.S University Campus, U.P. India

Abstract

Since Zn–Ni alloy coatings are more resistant to corrosion than pure zinc coatings, they are being researched extensively. In this study, Zn–Ni alloy coatings electrolytically deposited from an acidic sulfate bath are investigated. The study looks into how the microstructure, phase composition, and corrosion resistance of the coatings are affected by deposition factors like pH, current density, and electrolyte composition. X-ray diffraction (XRD), potentiodynamic polarization, and scanning electron microscopy (SEM) were used to characterize the coatings. According to the results, a Ni content of 10–15% in the alloy causes a γ-phase to develop, greatly increasing corrosion resistance. Coatings that were homogenous, adhesive, and extremely corrosion-resistant were produced by the ideal deposition conditions. The results offer a means to create Zn–Ni coatings with superior performance for industrial uses. With an emphasis on the impact of deposition parameters on the coating’s microstructure, phase composition, and corrosion resistance, this study attempts to investigate the electrolytic deposition of Zn–Ni alloy coatings from an acidic sulfate bath. The project aims to create Zn–Ni coatings with improved performance for industrial applications by refining the deposition conditions. The findings of this study will open the door for the creation of high-performance Zn–Ni coatings by offering insightful information on the connection between coating characteristics and deposition parameters.

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How to cite this article: Sunidhi Rajput, Tailoring Electrolytic Deposition of Zn-Ni Alloys for Superior Corrosion Resistance in Harsh Environments. International Journal of Chemical Engineering and Processing. 2025; 11(01): -p.

How to cite this URL: Sunidhi Rajput, Tailoring Electrolytic Deposition of Zn-Ni Alloys for Superior Corrosion Resistance in Harsh Environments. International Journal of Chemical Engineering and Processing. 2025; 11(01): -p. Available from:https://journalspub.com/publication/ijocep/article=15515

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  4. Assaf FH, Abou-Krisha MM, Toghan AA. Electrodeposition of Zn-Ni alloys from sulphate bath. J Solid State Electrochem. 2007;11(2):244-252.
  5. Khan R, Mehmood M, Rizwan R, et al. Corrosion behavior of zinc-nickel alloy coatings electrodeposited in additive free chloride baths. Corros Eng Sci Technol. 2011;46(9):755-761.
  6. Tuaweri TJ, Gumus R. Zn-Ni electrodeposition for enhanced corrosion performance. Int J Mater Sci Appl. 2013;2(5):221-227.
  7. Abd El-Lateef HM, Abdel-Rahman ES, Mohran HS. Role of Ni content in improvement of corrosion resistance of Zn-Ni alloy in 3.5% NaCl solution, Part I: Polarization and impedance studies. Trans Nonferrous Metals Soc China. 2015;25(9):2807-2816.
  8. Baldwin K, Robinson M, Smith C. The corrosion resistance of electrodeposited zinc-nickel alloy coatings. Corros Sci. 1993;35(8):1267-1272.

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